When operating crushing equipment in international mining environments—from the arid deserts of Saudi Arabia to the humid tropics of Indonesia—unexpected breakdowns can halt production and erode profitability. Among the most frequent issues are over-pulverization, uneven discharge, and material blockages. These aren’t just operational nuisances—they’re costly inefficiencies that impact your ROI.
Not all rocks behave the same way under pressure. For example:
| Rock Type | Hardness (Mohs) | Recommended Crusher | Avg. Throughput Increase* |
|---|---|---|---|
| Limestone | 3–4 | CI5X Heavy-Duty Impact Crusher | +18% |
| Granite | 6–7 | CI5X with optimized rotor design | +22% |
| Basalt | 5–6 | CI5X with wear-resistant liners | +15% |
*Based on field data from 37 global clients using CI5X units between Q1–Q4 2023.
If your crusher is producing excessive fines (over-pulverization), check these three areas first:
In one case study from Chile’s copper mines, a client reduced downtime by 40% after switching from a standard impact crusher to a CI5X unit with dynamic cavity adjustment—a feature that allows real-time optimization based on ore hardness.
The key takeaway? Don’t treat every rock like it’s the same. A well-tuned system tailored to local conditions doesn’t just prevent failures—it boosts throughput, reduces maintenance costs, and extends machine life.
Ready to optimize your crushing process? Watch our live demo video showing how CI5X adjusts automatically to changing feed characteristics—and see why operators in over 20 countries now rely on this solution.
Facebook