High-temperature Material Crushing Equipment Maintenance Technology: Enhancing Bearing Life and Equipment Stability

In the chemical industry's high-temperature material crushing scenarios, frequent equipment shutdowns and lubrication failures have become pain points that significantly impact production efficiency. Let's start with a real - world scenario in a typical chemical plant.

Once upon a time, in a well - known chemical factory, the counter - attack crushers were constantly breaking down. The lubrication system was malfunctioning, leading to overheating of bearings, increased wear, and eventually, continuous production halts. This not only caused huge economic losses but also disrupted the entire production schedule. Such a situation is all too familiar to many chemical manufacturers, which is why we need to explore better lubrication solutions.

Core Functions of the Centralized Lubrication System

The centralized lubrication system is a game - changer in the field of high - temperature material crushing equipment. It has three core functions:

1. Automatic Oil Supply Logic

The system is designed to supply oil automatically based on pre - set parameters. Instead of manual oiling, which is often inconsistent and time - consuming, the automatic oil supply ensures that the bearings receive the right amount of lubricant at the right time. For example, in a normal operation, the system can supply oil every 30 minutes, adjusting according to the actual working conditions. This can increase the bearing life by up to 30% compared to traditional manual lubrication methods.

2. Pressure Monitoring Mechanism

Pressure monitoring is crucial for the proper functioning of the lubrication system. The system constantly monitors the pressure within the lubrication circuit. If the pressure drops below or exceeds the normal range, it indicates a potential problem, such as a blockage or a leak. By detecting these issues early, operators can take timely measures to prevent more serious damage. For instance, if the pressure suddenly drops, it may mean that there is a leak in the pipeline, and the system can send an alarm immediately.

3. Precise Distribution Path

The centralized lubrication system can precisely distribute the lubricant to each bearing point. Through a well - designed pipeline network and control valves, the lubricant is evenly distributed, ensuring that every bearing is properly lubricated. This reduces the risk of uneven wear and tear on the bearings, further improving the overall stability of the equipment.

Advantages in High - Temperature and Corrosive Environments

In high - temperature and highly corrosive chemical environments, the centralized lubrication system has unique advantages. High temperatures can cause the lubricant to deteriorate quickly, and corrosive substances can damage the equipment. The centralized lubrication system can maintain a high level of cleanliness. It is equipped with filters that can remove impurities and contaminants from the lubricant, ensuring that the lubricant remains clean and effective. Moreover, the system is made of corrosion - resistant materials, which can withstand the harsh chemical environment, improving the safety and reliability of the equipment.

Analysis of Common Lubrication Failure Cases

Despite the many advantages of the centralized lubrication system, lubrication failures can still occur. Here are some common cases:

1. Oil Passage Blockage

Oil passage blockage is often caused by the accumulation of impurities in the lubricant or the solidification of the lubricant due to low temperatures. When the oil passage is blocked, the lubricant cannot reach the bearing points, leading to insufficient lubrication and increased wear.

2. Grease Deterioration

High temperatures, long - term use, and exposure to oxygen can cause the grease to deteriorate. Deteriorated grease loses its lubricating properties, which can lead to bearing damage.

3. Oil Leakage

Oil leakage can be caused by damaged seals or loose connections in the pipeline. Leaking oil not only wastes lubricant but also can contaminate the working environment and cause potential safety hazards.

Preventive Measures and Maintenance Tips

To prevent lubrication failures, here are some practical preventive measures and daily maintenance suggestions:

• Regularly check the lubricant level and quality. Replace the lubricant according to the manufacturer's recommendations.
• Inspect the pipeline and seals regularly for any signs of damage or leakage. Replace damaged parts immediately.
• Clean the filters regularly to ensure the proper flow of the lubricant.
• Monitor the system's pressure and temperature regularly to detect potential problems early.

If you are looking for a way to improve the availability of your crushing equipment, we invite you to explore our digital lubrication solutions. Our solutions are designed to provide you with a high - efficiency and low - maintenance crushing experience.